At Vibromatic Co., Inc., we know that production lines can’t afford to slow down. That’s why we provide solutions that help manufacturers keep moving forward with confidence. One of those solutions is our flex feeders. Flex feeders provide the ability to work with a range of part types without retooling. Whether you’re working with lightweight clips, precision electronics, or heavier castings, these systems adapt to your needs and keep parts flowing smoothly.
Why Choose Flex Feeders?
Flex feeders are a smart option for companies that handle many different part families, require lower rates, or see frequent changes in product design. Instead of investing in multiple dedicated systems, you can rely on one setup that’s ready for variety. Industries such as automotive, plastics, medical devices, and pharmaceuticals already benefit from this flexibility. The ability to feed multiple parts through the same system saves money, reduces downtime, and keeps production lines more responsive to customer demands.
How Vibromatic Flex Feeders Work
The process is simple yet effective. Bulk parts are introduced into the system, where they move across a tray or conveyor. A vision system identifies each piece, while a robot picks and places them where they need to go. Any parts that aren’t picked are returned to the feed area, keeping the process continuous and efficient. Vibromatic has experience building flex feeders for a variety of situations, from small, delicate medical parts to heavy-duty industrial castings. Our systems are engineered to balance speed, accuracy, and consistency.
Advantages of Vibromatic Flex Feeders
Choosing flex feeders comes with a lot of advantages, such as:
- Handling multiple part types with one system
- Fast changeovers with minimal downtime
- Ideal for high-mix production
- Integrated vision for orientation and inspection
- Helps catch defects early for better quality
Comparing Flex Feeders to Traditional Systems
Traditional bowl feeders have long been used for high-volume operations, but they are usually built for a small number of similar parts. Changes can require a new bowl or extensive adjustments. Flex feeders, on the other hand, give you the freedom to adapt quickly. They do not match the speed of vibratory bowl feeders, but they make up for it by handling variety with ease. For manufacturers balancing different part styles, Vibromatic’s flex feeders are the smarter, more versatile choice.
Applications Across Industries
Flex feeders are used in many sectors, making them a versatile solution for manufacturers:
- Automotive: Clips, fasteners, and connectors
- Medical: Precision components requiring inspection
- Plastics: Parts in various shapes, sizes, and colors
- Electronics: Small, fragile pieces that need careful handling
- Heavy Equipment: Large castings for robotic assembly
Custom Engineering Support
Every production line is different, which is why Vibromatic works directly with customers to design systems that fit their parts and processes. From the geometry of each part to the speed requirements of the line, we engineer solutions that bring lasting value. Our U.S.-based team has the experience and technical know-how to build flex feeders that keep your operation running smoothly.
Feeding Problems? We Got You Covered
Ready to see how Vibromatic’s flex feeders can support your production goals? Don’t let outdated feeding systems slow you down. Contact us today to discuss your needs and get started on a system that gives your line the flexibility it deserves.